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Zulay Kitchen

Better picking order. Less walking the same aisles.

The client reports about half the walking per picking batch, using a ShipStation-connected tool that arranges PDF picking sheets around the warehouse route.

See what we built.

The Zulay Pick List Generator with four ShipStation orders selected, showing each item's product code and warehouse location, next to the printed picking sheet that merges those orders into one location-sorted list with a bin for each order.
Representative interface · Demo data Recreated interface with mock data. The delivered version may differ.

Starting point

Labels were printed in the order that orders arrived. Pickers then crossed and retraced warehouse aisles to collect each batch.

What we built

The tool loads orders awaiting shipment from ShipStation. Staff choose a batch and the number of order bins, then generate PDF picking sheets. Items are grouped by warehouse location and sorted into picking order, with a column for each bin and an order summary to connect the picked items back to the customer.

What happened next

The client reports that pickers now walk about half as far to fill each batch.

Ongoing work

The improvement works around the existing ShipStation order process, focusing on how batches and picking documents are prepared for warehouse staff.

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